The function of airlaid machine is to disperse fibers into single fibers and evenly lay them into a web using airflow, providing a uniform web substrate for subsequent reinforcement processes.
Winder and cutter machine can cut off the irregular parts of the nonwoven fabric at the edges and then arrange the nonwoven fabric into neat rolls of a fixed width. It can also cut the nonwoven fabric into pieces according to the required size for easy storage, packaging or subsequent processing.
The function of airlaid machine is to disperse fibers into single fibers and evenly lay them into a web using airflow, providing a uniform web substrate for subsequent reinforcement processes.
Winder and cutter machine can cut off the irregular parts of the nonwoven fabric at the edges and then arrange the nonwoven fabric into neat rolls of a fixed width. It can also cut the nonwoven fabric into pieces according to the required size for easy storage, packaging or subsequent processing.
The Airlay Winding And Cutting Machine serves as the critical terminal stage in nonwoven production lines, specifically designed to process high-loft or dense webs formed through aerodynamic web-forming technology. These machines focus on the automated conversion of continuous fiber batts into manageable, commercially ready rolls or sheets. By integrating precise tension control and high-speed longitudinal or transverse cutting systems, the Airlay Winding And Cutting Machine ensures that materials such as automotive insulation, mattress wadding, and geotextiles maintain their structural integrity and thickness throughout the finishing process. As a core component of the finishing section, the Airlay Winding And Cutting Machine is engineered to handle various densities and thicknesses, providing the mechanical reliability required for 24/7 industrial manufacturing environments.
The operational logic of finishing machinery for airlaid webs involves several synchronized mechanical stages. After the web is formed and thermally or mechanically bonded, it enters the winding section. The principle of surface winding or center winding is applied depending on the material's fragility. For high-loft products, tension must be strictly regulated to prevent the compression of the fiber structure. The cutting mechanism utilizes circular knives or pneumatic blades for longitudinal slitting, while cross-cutting is achieved through synchronized flying shears or guillotine blades that move in tandem with the line speed to ensure perfectly square edges without halting production.
At Changshu Hongyi Nonwoven Machinery Co., Ltd., our equipment is utilized across various global sectors. With over 20 years of experience in the nonwoven machinery field in China, we have implemented these systems in the following scenarios:
| Feature | Standard Automatic Winder | Heavy-Duty Cutting & Slitting Unit | Precision Cross-Cut System |
|---|---|---|---|
| Primary Function | Continuous roll formation | Multi-lane longitudinal slitting | Fixed-length sheet production |
| Material Compatibility | Light to medium loft webs | High-density needle punched felt | Rigid or semi-rigid airlaid batts |
| Max Speed | Up to 50m/min | Up to 30m/min | Variable based on sheet length |
| Control System | PLC with Tension Sensors | Manual or Pneumatic blade set | Encoder-linked Synchronous Control |
The machinery manufactured by HONGYI NONWOVEN MACHINERY incorporates advanced technology to optimize performance. Our Airlay Winding And Cutting Machine models feature automatic control systems that minimize human error and ensure consistent roll density. Key highlights include:
To ensure long-term reliability and quality performance, regular maintenance of the cutting and winding units is essential. Changshu Hongyi recommends the following protocols:
Check the sharpness of the slitting knives and ensure the pneumatic pressure for the winding rollers is within the specified range (usually 4-6 bar). Remove any fiber accumulation from the sensors to prevent false readings in the automatic control system.
Verify the alignment of the longitudinal cutters. Even a minor deviation can lead to "telescoping" in the final rolls. Lubricate the drive chains and check the tension of the synchronization belts.
Q: How does the machine handle different thicknesses of airlaid material?
A: The Airlay Winding And Cutting Machine utilizes adjustable pressure rollers and a height-adjustable cutting bridge, allowing it to transition between 5mm and 150mm material thickness without compromising cut quality.
Q: Can the cutting system be upgraded for different widths later?
A: Yes. HONGYI NONWOVEN MACHINERY designs the slitting assembly with a modular rail system, allowing for the addition or repositioning of knife holders as production needs change.
Q: What is the typical lead time for these units?
A: Depending on customization, our typical manufacturing cycle is between 45 to 75 days, followed by rigorous in-house testing before shipping to our customers worldwide.
As a professional non-woven machinery manufacturer and trader, Changshu Hongyi Nonwoven Machinery Co., Ltd. continues to provide complete production lines and unit machines to more than 20 countries, ensuring precision engineering for every customer’s specific requirements.
No. 52, Jinxiu Avenue, Zhitang Town, Changshu City, Suzhou City, Jiangsu Province, China
Landline: +86-0512-52860355
General Manager: +86 139 0157 3644
Sales Manager: +86-152 6251 3303
Sales: +86-189 6235 9051
[email protected]
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